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vacuum mixer homogenizer with ultra high-speed machine

Brief Description:

1. Siemens touch PLC operating system

2. tanks material . inner layer SS 316. Middle and out layer SS304

3. Motor brand: AAB OR Siemens

4. Heating method : steam heating or electrical heating

5. power supply : three phase 220voltage 380voltage 460voltage 50HZ 60HZ for option

6. leader time 30 days

7. system composition  :Water phase pot, oil phase pot, emulsifying pot, vacuum pump, hydraulic system, electrical control system, working platform, stairs and other parts

8. The capacity from 100 litre up to 5000litre


Product Detail

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Product Tags

Product Description

1. It can stir materials up to 70,000cp.s, with strong homogenization force and fast speed;

2. having extremely small particles for chemical, cosmetics, pharmaceutical and food industries.

3. The blending system adopts advanced triple blending and frequency conversion speed adjustment, so ads to satisfy production of different technology requirement.

4. Made of imported SUS304 or SUS316L stainless steel. The tank body and pipe are carried out mirror polishing, which is in complete accordance with GMP standard.

vacuum mixer homogenizer with ultra high-speed machine

5. Vacuum emulsifying mixer machine consist of Water and Oil pot, Main emulsifying tank, Vacuum system, Tilting discharge system.

6. It can stir materials up to 70,000cp.s, with strong homogenization force and fast speed.

7. Having extremely small particles for chemical, cosmetics, pharmaceutical and food industries.

8. The blending system adopts advanced triple blending and frequency conversion speed adjustment, so ads to satisfy production of different technology requirement.

9. Made of imported SUS304 or SUS316L stainless steel. The tank body and pipe are carried out mirror polishing, which is in complete accordance with GMP standard.

10.Machine consists of vacuum-resistant vessel with jacket for heating and cooling. Equipped with high speed homogenizer, scraping agitator, vacuum pump, and hydraulic pump for lifting, heating & cooling system.

11. With vacuum pump to take the air bubbles out of mixed product, and extend the time of storage.

12. The measuring of raw materials, the recording of temperature for heating, melting, emulsifying, cooling, and the change of mixing speed, and the vacuum suction can be controlled.

13.Mightiness balance isotactic curve rotor is matched with stator with corresponding structure to realize liquid high-capability cut,rubbing,centrifugal to make sure exquisite and slick cream; boiler body and pipe surface mirror polishing 300mesh (sanitation grade) accords with daily chemical and GMP regulation; Complex scraping board blending oar is suitable to every kind of complicated recipe and achieve optimizing effect;

14. emulsifying mixer machine can choose frequency conversion timing homogenizer and highest rotate speed is 3600 r/min.

15. The pot body is made of high-quality stainless steel plates by stamping and welding. The emulsification process of the emulsification pot is carried out under fully sealed conditions;

16. Oil hydraulic lifting system for easy cleaning and maintenance; Variable speed for homogenizer and agitator.

17. the scraper agitator produces centrifugal effect during operation, so that the PTFE scrapers are close to the pot wall, effectively solving the problem of the pot wall sticking, leaving no dead corners;

18. equipped with low-speed wall scraping and stirring for emulsification and stirring of high-viscosity products.

19.The parts in contact with materials are all made of SS316L, which is resistant to acid and alkali, corrosion, and meets GMP medical standards;

20. the pot body is equipped with cooling water inlet and outlet. The lid is equipped with a variety of quick installation interfaces;

21. Emulsifying tank is with CIP cleaning system,it make the cleaning to be easy and effective.

22. Homogeneous structure of German technology, the speed can be customized, the highest cutting fineness can reach 2um-5um.

23. adopts Siemens PLC, which has high reliability and good stability, which provides a guarantee for stable production;

24. The high-shear dispersing emulsifier is composed of one to three sets of multi-layer precision occluding rotors. When the motor rotates at a high speed;

25. The vessel has three layers. Inner layer’s thickness is 5mm, middle layer’s thickness is 3mm, and outer cover is 3mm. The machine’s inner is stainless steel 316, and the outer is SS304.

26.The main pot lid can be lifted and lowered, easy to clean, and the pot body can be dumped and discharged.

27. here have the control cabinet to control the power, temperature, voltage and current and speed. Easy to operate machine and monitor the process;

28. Homogenizing vacuum emulsifier mixer can choose frequency conversion timing homogenizer and highest rotate speed is 4500 r/min;

29 .check the main spare part with imported two-dimensional three-coordinate detection equipment to ensure spare parts' high quality and reliability.

30. centrifugal to make sure exquisite and slick cream; boiler body and pipe surface mirror polishing 300EMSH (sanitation grade) accords with Daily Chemical and GMP regulation.

Technical parameter:

Model

Capacity(L)

Emulsify motor

Mixing motor

Toal power

(steam/electric heating )

Limited vacuum (Mpa)

Size (mm)

L*W*H

Main pot

Oil pot

Water pot

KW

RPM

KW

RPM

100

100

50

80

4

0--3000

1.5

0-63

10/37

-0.095

2385*2600*200-3000

200

200

100

160

5.5

2.2

12/40

2650*3000*2400-3200

500

500

250

400

11

4

18/63

 

1000

1000

500

800

15

5.5

30/90

 

2000

2000

1000

1600

18

7.5

40/120

 

Application

Homogenization: medicine emulsion, ointment, cream, facial mask, cream, tissue homogenization, milk product homogenization, juice, printing ink, jam food industry: chocolate shell, fruit pulp, mustard, slag cake, salad sauce, soft drinks, mango juice, tomato pulp, sugar solution, food flavor, additives, etc.  8, nanomaterials: nano calcium carbonate, nano coatings, all kinds of nano material additives, etc. 

Option

1. power supply: three phase : 220v 380v .415v. 50HZ 60HZ;

2. Capacity : 100L up to 5000L;

3. Motor brand : ABB. Siemens option;

4. Heating method: Electric heating and steam heating option;

5. control system plc touch screen.

6. Fixed type or Hydraulic lifting type or Pneumatic lifting;

7. variety of paddle designs meet difference requirement;

8. SIP number is available upon request for cleaning process.

Video


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